Inner Butyl Splicer, Inner Tube Machines, Inner Tube Machine, Rubber Processing Machinery, Material Handling Systems, Mumbai, India
 
  RUBBER MACHINERY
 
Mixing Mills
Inner Butyl Splicer
Bladder Press
Tyre Curing Press
Extruders
  Hot Feed Extruders
  Cold Feed Extruders
  Pin & Barrel Extruders
 
 
 
 
 
   
Inner Butyl Splicer
 

Inner Butyl Splicer

SEC - 20020
SEC - 50080
SEC - 750400

 

Inner Butyl Splicer
Inner Butyl Splicer
 
Inner Butyl Splicer
Inner Butyl Splicer
   
Inner Butyl Splicer
 
Technical Features

1 Man Machine Interface with 10 different program storage capacities for different sizes of tube reducing the    product change – over time to virtually zero.

2  Auto Diagnostic fault detector screen with hooter arrangement reducing the machine down time.

3  Digital heat and speed controls and indication through PLC by Man Machine Interface in auto mode (and pot     in manual mode for initial setting only).

4  Three speed knives control (creep / slow / fast) with synchronized three heats (medium / high / low).

5  The knives entry and exit speed heat can be controlled from 0 to 9.99 sec with heat and speed change –over     adjustable within 1/100th of a second.

6 Man Machine Interface with display and print out.

7  24 hrs history for:

  1. Break up of production with cycle change – over
  2. Faulty / Diagnostic messages for : knife – drop / raise / forward / reverse, power pack oil temp high, pump on / off etc., butting – in/out, knife temp high/low than set value

8  The hydraulic power pack is developed & assembled indigenously with imported pump, solenoid valves &     proportional control valves of parker make (or equivalent to customer need can be provided)

9  The electronic and PLC system with Man Machine Interface is only of Allyn Bradely USA with service back up      anywhere in India by Allyn Bradely USA or its Franchise (or equivalent make to customer need can be      provided).

Special Features

There is compatibility of spares holding through the SPECIFICs splicer range. All Splicing Machines can be tailor made to a specific user requirement. The standard SPECIFICs range of Inner tube Splicing Machine joins butyl, natural rubber or natural rubber and SBR blends from bicycle to heavy off the road tubes.
The machines for the production of heat curing bags can be made to order. The machines have been designed to be simple and can be operated by unskilled labour.

Technical Data Sheet

MODEL

SEC - 20020

SEC - 50080

SEC - 750400

Production Capacity

Twin tube / cycle

Single tube / cycle

Single tube / cycle

Max Tube Flat Width

180 mm

480 mm

725 mm

Min Tube Flat Width

20 mm

80 mm

400 mm

Suitability

For motorcycle tube

For motorcycle to truck tube

Truck tubes and OTR tubes

Tube Thickness Standard

1.5 mm to max 7 mm

1.5 mm to max 7 mm

2.1 mm to max 7 mm

Tube Thickness Special (on order only)

20 mm max

20 mm max

20 mm max

Min STD Unspliced Tube Length

840 mm

840 mm

1250 mm

Max STD Unspliced Tube Length

1700 mm max with special holder higher length possible.

2000 mm max with special holder higher length possible.

2300 mm max with special holder higher length possible.

Knife Movement – Horizontal – from front to back

Hydraulic proportional control

Hydraulic proportional control

Hydraulic proportional control

Knife Blade

High Chrome Alloy Steel

High Chrome Alloy Steel

High Chrome Alloy Steel

Knife Speeds – variable from 0-2 mts/min creep, Medium Fast

3 Speeds Entry Creep
    Cut Medium
    Exit Creep
    Reverse Fast

3 Speeds Entry Creep
    Cut Medium
    Exit Creep
    Reverse Fast

3 Speeds Entry Creep
    Cut Medium
    Exit Creep
    Reverse Fast

Knife Heats – variable from 40 deg C to 400 deg C Low, Medium Fast

3 Heats Entry Medium
    Cut High
    Exit Medium
    Reverse Low

3 Heats Entry Medium
    Cut High
    Exit Medium
    Reverse Low

3 Heats Entry Medium
    Cut High
    Exit Medium
    Reverse Low

Machine Wdt / Dpt / Ht Net Weight

1.6*1.6*1.9 M
2500 kgs

1.6*1.6*1.9 M
2500 kgs

2.1*1.7*2.3M
5000 kgs

Tube per Cycle – Auto

2

1

1

Approximate machine cycle time

20-30 secs

20-40 secs

30-50 secs

Electrical Supply

6.5 Kw at 220/380/440 v 3 phase, 50/60 Hz (Voltage and frequency to suit customer requirments)

Hydraulic Powerpack

Vickers/Yuken Make/Parker complete with Motor Pump Solenoid Valves, Proportional control vlave duty assembled with machine.


 
HOME - ABOUT US - OUR PRODUCTS - PRODUCTS RANGE - CLIENTS - ENQUIRY - CONTACT US
Designed & Hosted by : MID  Promoted by : GID